3 Essential Tips for Flying with CO2 and Wearable Airbags
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Travel Smarter, Not Harder
Your guide to flying with Hit-Air airbag systems
Traveling can be stressful with challenges like getting to the airport, finding parking, and navigating flight procedures. To help ease your journey, we've compiled three essential tips for traveling with your Hit-Air airbag vest or jacket.
1. Keep It Clean
Proper care of your Hit-Air products extends their lifespan and makes airport security smoother.
Why it matters: If TSA conducts a swab test during check-in, clean equipment helps prevent false positives that could delay your travel.
Before you fly, remove:
- Grease and oil residue
- Sweat and body oils
- Pet hair
- Dirt and debris
Note: While Hit-Air systems are TSA-approved for air travel, TSA agents have final authority on what's allowed through security.

2. Follow the Rules
TSA Guidelines for Hit-Air Systems:
✓ Checked Luggage: Allowed
✓ Carry-On Luggage: Allowed
CO₂ Cartridge Limits:
- 1 cartridge installed in your Hit-Air vest or jacket
- 2 spare cartridges allowed (packed separately)
- Total: 3 cartridges maximum
Pro Tips:
- Pack spare CO₂ cartridges with your tool kit
- Download and print the TSA approval page before your flight
- Keep all three cartridges together for easy inspection
- Remember: Wearable airbag vests are uncommon items that TSA agents may not see regularly

3. Arrive Early. Be Kind.
Important: While most riders report smooth experiences with checked baggage, some have been asked to discard CO₂ cartridges from carry-on luggage.
Best practices:
- Arrive early to allow time for any questions or inspections
- Be patient and courteous with TSA agents—they're keeping everyone safe
- Have documentation ready (printed TSA approval page)
- Be prepared to explain what your airbag system is and how it works
Remember: TSA agents have final authority on what's allowed through security checkpoints.
Ready to Travel with Your Hit-Air?
Follow these three simple tips for a smooth airport experience. Clean your gear, know the rules, and arrive with time to spare.
Questions about traveling with your Hit-Air system? Contact us for personalized guidance.